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HULK Metal

HULK Metal

Precision Metal Forging Service

HULK Metal is meticulous in every aspect of the forging process, including design, mold making, blank forging, surface treatment, forging process and quality assessment. Our strict quality control reflects a commitment to excellence, ensuring flawless res

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  • Capacities
  • Processes
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Custom Metal Forging Services

We are committed to providing exceptional metal forging services, continually improving our capabilities in four key areas. We are steadfast in supporting you on your journey to industry excellence, ensuring every forged component is of unparalleled quality and reliability.

  • Factory:

    We have focused on the forging industry for more than 20 years, with an annual production capacity of 150,000 tons. Our forging production technology is strong, relying on scientific management, exquisite craftsmanship, excellent quality, and perfect service to win the recognition of our customers.

  • Experience:

    The metal forging services we provide cover multiple industries, including construction hardware, trailer manufacturing, automotive exterior decoration, powerline hardware, fitness equipment and other industries. Our customers come from all over the world and we provide valuable solutions according to their individual needs.

  • Quality:

    Throughout the entire order process, we strictly control the quality of our products. From the beginning of trial production, we will test the size, appearance, weight, physical properties, non-destructive testing, etc. of the product at every step. Only after passing the test will it be put into mass production, and finally we will conduct warehousing inspection and shipping inspection. Ensure products are delivered that meet customer expectations.

  • Service:

    In order to meet the diversified requirements of global customers, relying on strong and complete metal forging capabilities, we have expanded our product lines and are committed to the production and supply of forged parts, castings, and profile machined parts, including cutting sheet metal, welding, surface treatment, and heat treatment , assembly and other overall solutions and one-stop services, thereby providing high value-added finished parts.

Metal Forging1
Metal Forging

METAL FORGING SERVICE CAPACITIES

Here we offer a comprehensive range of forging services to meet your specific requirements. Our products cover a variety of metals, processes, piece weight specifications, production capabilities, certifications and finishing capabilities. For more information and detailed insights, feel free to contact us!

Metal Forging Capacity
FORGING SERVICE DETAILS


MANUFACTURING:

According To the Drawings and Samples

SERVICE METHOD:

OEM

MATERIALS:

 

Carbon Steel, Alloy Steel, Cold and Hot Moulded Shell Steel, Stainless Steel, Heat-resistant Steel and Other High Alloy Steel Parts

Product Size

Available As Customer's Drawing Required

Color

Customer's Requirements

Mould

Design and produce by ourself

Standard

ISO, DB34/T 1240-2010 etc.

Weight Range

0.01-50KG

Machining Precision

±0.01mm

Surface Treatment

Trimming, Deburring, Polishing, Shot Blasting, Sand Blasting, Tumbling, Powder Coating, Anodizing, Passivation, Chemical Coating, Painting, Electroplating, Electrophoresis and so on.

Production Diagram

Drawings or Samples > Mold Fabrication > Mold Test > Qualified Sample > Mass Production Die Casting > Deburring > Drilling&Tapping > Polishing > CNC Machining > Surface Treatment > Printing Logo > Quality Inspection > Packing > Shipping.

MOQ

500KG / A Standard Tray


HOW YOUR METAL FORGING PARTS PRODUCED

Should you seek a deeper understanding of our metal forging service process, our dedicated team of online engineers stands ready to provide comprehensive explanations at your convenience. Simply reach out to us, and we will be delighted to assist you with any inquiries you may have.

  • 01

    Customize Solutions

    Customize Solutions

    We provide tailor-made solutions based on drawings and provide you with detailed pricing calculations. After the order is confirmed, our professional team will start the mold manufacturing process and conduct sample production.

  • 02

    Mold Making

    Mold Making

    We provide customers with different types of molds based on the batch size, material, and shape of the forgings. For small batch production of forgings, try to choose a mold with a simple structure, and the life of the mold can also be lower. For mass-produced forgings, the mold structure will use multi-step molds such as billet making, pre-forging and final forging to ensure that the entire set of molds has a long life.

  • 03

    Forging Billet Blanking

    Forging Billet Blanking

    Forging billet blanking is the preparation process before forging. After we calculate how much raw material is needed according to the drawing, we cut the large continuous casting billet or steel ingot into small pieces of raw material. Our most commonly used blanking method is the billet shearing machine.

  • 04

    Heating

    Heating

    In order to improve the plasticity of metal, we usually use an electric furnace to heat the material. Forging heating is an indispensable and important process in hot forging production, which directly affects the quality and performance of forgings.

  • 05

    Forging

    Forging

    Die forging can forge many products with complex structures with high precision. The dimensional tolerance of the product can be controlled and the amount of machining can be reduced. For customers with high quality requirements, die forging is the best choice.

  • 06

    Trimming

    Trimming

    We usually complete the trimming immediately after forging without reheating.Trimming while hot can avoid burr cracks.

  • 07

    Finishing

    Finishing

    To remove surface oxide scale and burrs to make the workpiece beautiful, we will grind, sandblast, shot blast, pickle, etc. the forgings, and flexibly choose the processing method according to the material and shape of the forgings.

  • 08

    Heat Treatment

    Heat Treatment

    To remove surface oxide scale and burrs to make the workpiece beautiful, we will grind, sandblast, shot blast, pickle, etc. the forgings, and flexibly choose the processing method according to the material and shape of the forgings.

  • 09

    CNC Maching

    CNC Maching

    With state-of-the-art CNC machining centers and a team of skilled engineers, we offer a comprehensive range of capabilities including milling, turning, grinding, and EDM. From prototyping to large-scale production, we deliver precision parts with tight tolerances, superior surface finishes to meet our clients' exact specifications and requirements.

  • 010

    Surface Treatment

    Surface Treatment

    We carry out surface treatment processes such as coating, electroplating and passivation on forgings as required to form a protective layer. In addition, surface treatments can enhance functionality by reducing friction, increasing conductivity or providing better adhesion for subsequent processes, ensuring optimal performance and longevity.

  • 011

    Quality Control

    Quality Control

    We have a professional quality inspection team and a complete quality inspection process. We are able to conduct a comprehensive evaluation and provide detailed reports on forging materials, size, shape, performance and other related parameters according to customers.

  • 012

    Warehousing

    Warehousing

    For raw materials, semi-finished products, finished product processing, finished product storage, combined packaging, delivery, etc., we have carried out a reasonable layout design of the warehouse to provide customers with additional value-added services and improve customer satisfaction.

  • 013

    Packaging & Delivery

    Packaging & Delivery

    We offer a range of packaging solutions, including wooden and cardboard boxes,Utilizing items like Styrofoam and bubble paper ensures secure product placement within packages. Moreover, we accommodate customization requests to meet specific client preferences. Benefit from expedited delivery options through our freight consulting services, enhancing overall efficiency.

  • 014

    After Service

    After Service

    We treat after-sales service as an important task and continue to improve and innovate to adapt to changes in market and customer needs and achieve the company's long-term development goals.

INDUSTRIES HULK METAL FORGING FACTORY SERVED

Here we will introduce to you the industries involved in metal forging services, such as construction hardware, trailer manufacturing, automotive exterior decoration, power hardware, fitness equipment and other industries. If you want to know more, you can click on the text below to read.

More Results

METAL FORGING TYPES HULK METAL CAN SUPPLY

Here we will introduce to you the types of metal forging services, mainly providing hot die forging, which is divided into open die forging and closed die forging. If you want to know more, you can click on the text below to read.

  • Hot Forging
  • Die Forging

Hot Forging

Die Forging

METAL FORGING SERVICE INTRODUCTION

Below, we provide relevant information about metal forging, including its definition, advantages, disadvantages, and the benefits of forming a partnership with us. We invite you to interact with us and adopt our expertise. Please contact us today and let our engineers provide you with the best pricing based on your specific requirements.

  • Metal Forging Introcuction

    Forging is a processing method that uses forging machinery to apply pressure to a metal blank to cause it to plastically deform to obtain forgings with certain mechanical properties, shapes and sizes. Forging can eliminate defects such as loose as-cast metal produced during the smelting process and optimize the microstructure. At the same time, due to the preservation of complete metal streamlines, the mechanical properties of forgings are generally better than castings of the same material.

    Metal Forging Introcuction
  • Advantages and Disadvantages of Metal Forging:

    Advantages:

    1.High material utilization. 2. High forging precision. 3. High productivity. 4. Has good mechanical properties

    Disadvantages:

    1. The complexity of the parts is limited. 2. Mold is easy to wear and needs to be repaired later.

    Advantages and Disadvantages of Metal Forging:

Why choose us for your metal forging services.


Every customer is unique, and we provide one-stop solutions based on each customer's specific needs. With our extensive experience in mold manufacturing and forging production, we can ensure that your forged parts have the highest level of precision and quality.You can send us drawings and we will provide you with an advantageous quotation as soon as possible!

HULK Metal also manufactures standardized products such as handrails and guardrails systems, concrete precast accessories, glass clamps, and aluminum-plastic panels.

Get Better Forging Solutions

ARTICLE OF METAL FORGING SERVICE

Here, we've compiled informational articles on the practice of metal forging. These resources include discussions of raw materials, various forging methods, process flows, and a comprehensive analysis of their respective advantages and limitations. In your quest to deepen your understanding of metal forging technology and further explore our professional services, we encourage you to review our articles.

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